Hexagonal Steel Bar

Product Overview

 

Hexagonal steel bars serve as primary stock material for high-speed CNC machining centers and automatic lathe production lines. The geometric profile reduces material waste and machining cycles when producing precision fasteners, hydraulic couplings, and valve components. Produced via cold drawing or hot rolling processes, these bars deliver uniform mechanical properties and controlled dimensional tolerances tailored for automated industrial manufacturing.

 

 
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Technical Specifications

 

Parameter

Specification Details

Size Range (Across Flats)

6 mm to 80 mm (1/4 inch to 3 inches)

Standard Lengths

3,000 mm, 5,800 mm, 6,000 mm (custom lengths available)

Material Grades

Carbon Steel: AISI 1018, 1045, 12L14

Alloy Steel: AISI 4140, 8620

Stainless Steel: 304/304L, 316/316L, 410, 430

Execution Standards

ASTM A29, EN 10278, DIN 178, JIS G4803

Tolerance Class

h11, h9, or customized per drawing requirements

Surface Finish

Cold Drawn, Centerless Ground, Polished, or Hot Rolled (Descaled)

Straightness

<= 1.0 mm/m (precision straightened for high-RPM applications)

 

 
 
Product Advantages

Strict Dimensional Control:

Cold drawing processes maintain tight across-flat tolerances (+/- 0.03 mm available), minimizing tool wear and vibration in automated bar feeders.

Controlled Mechanical Properties:

In-house heat treatment lines (annealing, quenching, and tempering) ensure consistent tensile strength and hardness profiles per production heat lot.

Machinability Optimization:

Additions of lead or sulfur in specific grades (e.g., 12L14) promote optimal chip breakage during high-speed turning operations.

Surface Integrity:

Surface defect removal via peeling or centerless grinding eliminates decarburization layers and surface fissures prior to component machining.

 

Cold Drawn Hexagonal Bar

 

Applications

Fastener Manufacturing: Production of heavy hex nuts, bolts, threaded inserts, and specialized structural fasteners.


Fluid Power Systems: Machining of hydraulic fittings, adapters, valve bodies, and connector manifolds.


Automotive & Machinery: Transmission components, drive shafts, gear blanks, and motor parts.


Hand Tools & Hardware: Sockets, wrenches, drill bit adapters, and structural coupling pins.

 

Customization & Processing

Length Cutting:

Precision cutting via high-speed band saws with length tolerances within +/- 1 mm.

End Machining:

Chamfering, deburring, and facing available to prepare bars directly for automated lathe insertion.

Specialized Heat Treatment:

Stress relieving, spheroidize annealing, or full quench-and-tempering executed based on specific end-use mechanical demands.

Traceability Stamping:

Heat numbers and grade markings hard-stamped or color-coded on bar ends for immediate shop-floor identification.

 

 

Quality Control & Inspection

Dimensional Verification: Laser micrometer scanning for continuous across-flat measurement during drawing.


Internal Defect Detection: Ultrasonic testing (UT) performed in accordance with ASTM A388 to identify internal porosities or inclusions.


Mechanical Testing: Tensile testing, Charpy V-notch impact testing, and Brinell/Rockwell hardness testing conducted per production heat.


Documentation: Mill Test Certificates (MTC) supplied in compliance with EN 10204 3.1, detailing exact chemical composition and mechanical test results prior to shipment.

Alloy Steel Hexagonal Bar

 

 
Packaging & Shipping
 
01/

Bundling: Securely bundled with heavy-duty steel strapping, reinforced with wooden spacers to prevent bending during transit.

02/

Surface Protection: Anti-rust oil coating applied to carbon and alloy steel bars; optional plastic sleeve wrapping for precision ground stock.

03/

Weight Limits: Standard export bundles restricted to 2,000 kg to 3,000 kg for safe overhead crane handling at customer facilities.

04/

Logistics: Containerized sea freight or break-bulk shipping with weather-resistant internal container lining to prevent moisture condensation.

 

 

FAQ & Request a Quote

 

 

Q: What is the standard manufacturing tolerance for cold drawn hexagonal steel bars?

A: Cold drawn bars typically conform to ISO h11 or h9 tolerances. Exact deviations depend on the across-flat dimension and the applicable material grade.

Q: Can you provide Mill Test Certificates with the shipment?

A: Yes. Every shipment includes an EN 10204 3.1 MTC containing actual ladle analysis, chemical composition, and mechanical test data mapped to the heat numbers on the bars.

Q: What is the minimum order quantity (MOQ) for non-standard steel grades or custom lengths?

A: MOQ is determined by rolling or drawing batch requirements, typically starting at 2 metric tons per size and grade. Standard stocked items have no strict MOQ.

Q: How do you prevent rust during ocean freight?

A: Bars receive a protective coating of corrosion-inhibiting industrial oil. Bundles are wrapped in moisture-resistant woven fabric, and containers are lined with desiccant packs to control humidity.

Q: Are the bars suitable for multi-axis CNC Swiss-type lathes?

A: Yes. Our cold drawn and centerless ground hexagonal bars feature strict straightness (<= 1.0 mm/m) and tight dimensional tolerances engineered to prevent vibration and jamming in high-RPM bar feeders.

Q: What is the typical lead time for production orders?

A: Stock items ship within 5 to 7 business days. Custom production runs or specific heat-treatment schedules require 25 to 35 business days depending on mill scheduling.

 

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Request a Quote

Submit your required specifications—including steel grade, across-flat size, length, and quantity—to receive a formal commercial proposal and technical datasheet within 24 hours.

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